Plastic Injection Molding Services
AN-Prototype, as a leading plastic injection molding company in China, takes pride in manufacturing high-quality plastic products for global customers at low cost.
- ISO 9001 & 13485 Certified
- One-stop Molding Solutions
- Million+ Production Molding
- Free DFM for Excellent Results
- Cost-effective and Fast Turnaround
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Your Reliable Plastic Injection Molding Manufacturer
From prototyping to injection molding, AN-Prototype is fully capable of providing you with custom injection molding services, quickly manufacturing high-quality plastic parts at competitive prices within the contract period. No matter what material or color your custom plastic is, you can get a full range of injection molding services at AN-Prototype.
AN-Prototype’s robust manufacturing facilities and powerful, precision injection molding machines ensure that the same molds are used to create consistent parts. We can manufacture plastic products from small to large sizes, with clamping forces from 55 tons to 1,650 tons, cavities up to 64, shot sizes from 3 to 600 ounces, and finished part weights ranging from 4 grams to 24 pounds. In 2021, AN-Prototype invested in a dust-free injection molding workshop for manufacturing medical parts.
In addition, we also provide additional services, providing free expert consultation for each injection molding order, including mold design advice, materials, surface treatment, assembly needs, etc. Customer satisfaction is our ultimate goal, no matter how demanding the requirements and tolerances of your plastic components, AN-Prototype has the ability to meet your expectations.
30t-1650t
Molding Machine
15
Surface Finishing Services
1 PCS
MOQ
0.05mm
High Tolerances
Check out Injection Molding Capability
AN-Prototype is a first-class advanced injection molding service provider in China. We provide complete manufacturing solutions covering all aspects of mold making, plastic part manufacturing, surface finishing and final inspection. Our team of manufacturing experts is dedicated to providing you with the highest level of professional support for injection molding services of any size or complexity. We offer six injection molding services to ensure you get the solution that best suits your expected volume, production time and budget.
Injection Mold Making
With our experience and advanced CNC machines and EDM, we are good at designing and manufacturing a series of plastic injection molds to adjust and manufacture according to your tolerance and cost.
Overmolding
Our overmolding is the process of installing an existing molded part in a mold and then covering it with other plastic, metal and rubber materials, allowing flexibility in multi-material part design
Insert Molding
Insert molding is the process of nesting things like bushings, clips and fasteners around a thermoplastic material to create a part. Create strong, functional prototypes and production parts with insert molding services.
Micro Molding
Micro-molding is a service dedicated to the large-scale manufacture of small plastic parts. AN-Prototype's advanced micro-mechanical equipment quickly injects thermoplastics or resins into the cavity to manufacture components or parts at high speed.
Rapid Tooling Services
Rapid tooling typically uses mild steel or aluminum to create simplified molds to speed up the process of making plastic parts. This method is only suitable for low-volume manufacturing, provides design flexibility, reduces tooling costs and shortens lead times to about 1-2 weeks.
Medical Injection Molding
AN-Prototype is an ISO 13485 certified medical device manufacturer that manufactures high quality medical components. Expertise in a wide variety of materials used in medical injection molding, including PEEK, Ultem®, TPE, Radel®, PSU, Delrin®, Lexan®, PEBAX®, ABS, and more.
Learn About Our Plastic Injection Molding Process
AN-Prototype Injection Mold Class
At AN-Prototype, we have been designing and manufacturing precise custom injection molds using high quality materials. The mold process ensures consistency and repeatability, fast lead times and low prices, ensuring that every plastic injection molded part manufactured complies with international standards. From prototypes, to small batches, to production tooling, we offer the service of manufacturing durable and reliable tooling.Standard injection molds are defined in classes from class 105 (prototype) to class 101 (volume production).
105 Mold
The 105 mold was created at the cheapest price possible to make the minimum number of plastic prototype parts to be tested.
- Goal: Prototype Testing
- Cycle Life: less than 500 times
- Lead Time: 7-15 Days
- Tolerance: ± 0.02mm
- Cost: $
104 Mold
104 molds are generally less than 100,000 cycles, suitable for small batch manufacturing. Prices range from low to moderate.
- Goal: Low Volume Manufacturing
- Cycle Life: Less than 100,000 times
- Lead Time: 10-30 Days
- Tolerance: ± 0.02mm
- Cost: $$$
103 Mold
103 molds refer to medium-sized production molds with less than 500,000 cycles. The 103 die is a very popular die for low to medium production volumes.
- Goal: Low-volume Production
- Cycle Life: Less than 500,000 times
- Lead Time: 10-30 Days
- Tolerance: ± 0.02mm
- Cost: $$$$
102 Mold
The 102 mold is a medium to high volume tooling for parts that require tight tolerances. This is a high-quality, relatively high-priced mold.
- Goal: Medium-volume Production
- Cycle Life: Less than 1000,000 times
- Lead Time: 10-30 Days
- Tolerance: ± 0.02mm
- Cost: $$$$$
101 Mold
Over 1,000,000 cycles, 101 mold is designed for the manufacture of extremely high volume plastic parts. 101 molds are the most expensive and made with only the highest quality steel materials.
- Goal: High-volume Production
- Cycle Life: Over 1,000,000 cycles
- Lead Time: 10-30 Days
- Tolerance: ± 0.02mm
- Cost: $$$$$$
Check Out Our Injection Molding Facility
AN-Prototype invested more than 400,000 US dollars to purchase 18 injection molding machines of the well-known domestic brand HAITIAN. In 2021, AN-Prototype passed the ISO13485 certification, obtained the qualification to manufacture medical parts, and invested 800,000 US dollars to establish a sterile workshop, including the purchase of 11 injection molding machines. The manufactured medical plastic parts are all used in diagnostic tests for the novel coronavirus.
Our Injection Molding Services Processes
Request for Quotion
Upload your 3D drawings, and our professional engineers will provide you with a quotation within 24 hours according to your required material, tolerance, surface treatment and quantity.
DFM Report
Our professional engineers carefully study your 3D drawings and conduct a feasibility review on your design to ensure that the manufactured mold can better meet all your requirements.
Mold Flow Analysis
Using modeling software to gain insight into the movement and effect of molten plastic material within the mold helps our engineers to improve the mold.
Manufacturing Mold
Depending on your specific application requirements, specify the material and surface treatment options, start manufacturing mold tools using processes such as CNC machining, EDM, etc.
T1 Sample Inspection
Before mass production of plastic parts, we will provide a full-scale inspection report of T1 samples for your review to ensure the precision and quality of plastic parts.
Production
After completing the stage of trial production, we enter the stage of mass manufacturing parts, using advanced in-house processing technology to manufacture parts quickly and economically.
Quality Inspection
Follow internal strict inspection process, not limited to functional, dimensional and appearance inspection, to ensure high quality parts meet specifications.
Shipping
Once your plastic parts have been inspected, we will deliver your product to you as quickly as possible to ensure its safety. Generally, DHL, FEDEX or the shipping method you specify is adopted.
Trusted Injection Molding Service Company
Why Choose Custom Injection Molding Services From AN-Prototype
Maximum Part Size
1200×1000×500 mm
47.2×39.4×19.7 in.
Minimum Part Size
1×1×1 mm
0.039×0.039×0.039 in.
Mold Cavity Tolerances
+/- 0.05 mm
+/- 0.002 in.
Part to Part Repeatability
+/- 0.1 mm
+/- 0.0039 in.
Secondary Operations
Mold texturing, pad printing, laser engraving, threaded inserts and basic assembly.
Inspection and Certification Options
First Article Inspection,
ISO 9001, ISO 13485
Available Mold Tooling Materials
The injection molding process is ideal for manufacturing plastic parts in small or high volumes, where previously CNC machining, EDM, WEDM, surface grinding, etc. were used to create molds. The most commonly used mold tooling materials include:
Tool Steel
- P20
- H13
- S7
- NAK80
- S136, S136H
- 718, 718H
- 738
Stainless steel
- 420
- NAK80
- S136
- S316L, S316
- S301
- S303
- S304
Aluminum
- AL 6061
- AL 7075
- AL 5052
Gallery of Injection Mold Tooling
Available Injection Molded Part Materials
The best injection molding starts with high-quality raw materials, and AN-Prototype’s plastic injection molding process can be adapted to a variety of plastics, including all thermoplastics and some thermosets as well as liquid silicones. After we understand the basics of materials such as common grades, brands, advantages and disadvantages, we select the appropriate injection molding material according to your application requirements.
ABS
As a high-strength general-purpose engineering plastic, ABS (acrylonitrile butadiene styrene) plastic is a thermoplastic used to manufacture many commercial products for its excellent performance and low price.
Nylon (PA 6)
Nylon PA 6 is a synthetic thermoplastic polymer that offers increased mechanical strength, stiffness, good thermal stability and/or chemical resistance and is very versatile.
POM
POM (polyoxymethylene) is a common engineering plastic. It is very hard, has good wear and moisture resistance, high wear resistance, low friction and dimensional stability.
PC
PC (Polycarbonate) is a naturally transparent or colored lightweight glass-like plastic. It is lightweight, very strong and elastic, and has impact resistance, excellent feature details, and is widely used in many industries, such as lenses, electronic equipment, etc.
Polyamide 6/6
PA 6/6 (Polyamide 6/6, Nylon 6/6) Plastic material with increased mechanical strength, rigidity, good thermal stability and/or chemical resistance.
PVC
PVC (polyvinyl chloride or Vinyl) is a high-strength rigid thermoplastic material and one of the third most widely used synthetic plastic polymers in the world, commonly found in pipes, non-food packaging and decoration.
PP
PP (Polypropylene) is the second most widely used plastic in injection molded parts. It has tough yet flexible properties, can carry light loads at different temperatures for a long time, and is often required to make parts that require chemical or corrosion resistance.
PU
PU (PUR or Polyurethane) is an elastomeric plastic consisting of units of an organic compound combined with urethane (polyurethane). It has high load-bearing capacity, abrasion and impact resistance, tear resistance, and also has water resistance, oil resistance, grease resistance, electrical properties.
Acrylic (PMMA)
Acrylic plastic, also known as plexiglass, is one of the most transparent plastic materials. Due to its low price, high transparency and light weight, it is an ideal replacement for glass in many applications, has good wear resistance, and is ideal for parts or products that work outdoors.
PC-ABS
PC-ABS (Polycarbonate-ABS) is the optimal combination of PC and ABS, a high impact thermoplastic with higher strength engineering thermoplastics. It combines the strength and heat resistance of PC with the flexibility of ABS, which is slightly more flexible than standard polycarbonate.
Polyethylene (PE)
PE (polyethylene) is a lightweight, durable thermoplastic with high ductility, abrasion and chemical resistance, commonly used in packaging, pipes, films, bottles and more. PE is one of the most commonly used plastics in the world.
HDPE
HDPE (High Density Polyethylene) has an excellent strength-to-weight ratio and chemical resistance. It is a thermoplastic polymer produced from the monomer ethylene and is widely used in fuel tanks, connector insulators, food containers and outdoor products.
PC-PBT
PC-PBT is a tough and rigid plastic material that is resistant to lubricants, solvents and cleaning agents and is often used in electronic housings.
PEEK
PEEK (polyether ether ketone) is an organic thermoplastic polymer, an engineering plastic with excellent chemical resistance, excellent abrasion resistance, and moisture resistance. It has superior tensile strength that surpasses most plastics and is often used as a replacement for metal parts in high temperature, high stress applications.
LDPE
LCP (Liquid Crystal Polymers) have mechanical properties as well as low dielectric constants even at high temperatures. This material offers excellent functionality for micromolding and thin-walled parts. LCPs are widely used in electrical connectors and interconnects as well as medical equipment.
Available Injection Molding Elastomers and Rubber Materials:
Injection molding can create plastic parts from elastomeric materials. When you need to manufacture elastomeric parts in high volume. When entrusting AN-Prootype with injection molding services, our team can help you determine the best material based on part geometry, estimated annual production volume and type of material required.
EPDM
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PEBA
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Polyvinyl chloride (Shore A)
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LSR
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TPE
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TPU
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TPV
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Custom Injection Molded Parts Finishes
SPI is a standard developed by the American Plastics Industry Association for the plastics industry to identify the appearance quality of plastic parts. AN-Prototype also uses the SPI standard to define the finish of plastic injection molded parts. SPI’s standard specifies 12 finish grades, grouped into four categories ranging from shiny to dull. Each grade has a different requirement for perfect allowable deviation, the lower the number, the smaller the deviation, and the higher the number, the greater the deviation.
Standard Finish
Depending on the specific geometry and draft depth of the part design, the finish chosen by the moldmaker is typically SPI B-2,semi-polished finish..
Glossy
If your plastic parts require the smoothest surface possible, SPI grades A1, A2 and A3 are recommended. The manufacture of molds of this grade requires hardened tool steel with diamond-polished surfaces. Mirror gloss provides an almost mirror-like smooth finish.
Semi-glossy
If your plastic part requires a semi-gloss finish, AN-Prototype recommends SPI grades B1, B2 and B3. Sanding molds to create parts with a semi-gloss finish is ideal for removing tooling and mold marks.
Matte
If you need plastic products that require a matt finish, then we recommend SPI grades C1, C2, C3. Usually sand-polished molds are used for making parts with a matte finish.
Textured
If the plastic part requires a textured surface, AN-Prototype recommends the use of SPI grades D1, D2 and D3.
Threaded Inserts
We can install most commonly used standard inserts in UNF and metric sizes.
Pad Printing
Transfer a 2D image onto a 3D part. All images are subject to review.
Laser Engraving
Engrave part numbers, logos, and more onto your parts.
Additional Finishing Options
After processing, injection molded parts can be further finished or coated, which can change the appearance, surface roughness, hardness and chemical resistance of the produced parts.
Polishing
Silk Screening
Color Painting
Heat Staking
Our Happy Clients !
Gallery of Injection Molding Parts